China Custom Customized Stainless Steel Worm Gear with Great quality

Product Description

 

Product Type

Manufacturer OEM Customized High quality Worm Gear and WormCNC turning, milling, drilling, grinding, wire EDM cutting etc.

Our Services

CNC Machining,Silicone And Rubber,Aluminum Extrusion,Mould Making,etc

Material

Aluminum,Brass,Stainless Steel,Copper,Plastic,Wood,Silicone,Rubber,Or as per the customers’ requirements

Surface Treatment

Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving

Dimension

As customers’ request

Service Project

To provide production design, production and technical service, etc

Drawing Format

Auto CAD, CHINAMFG Works,UG, CAD/Step/STP

Testing Machine

Digital Height Gauge, caliper, Coordinate measuring machine, projection machine, roughness tester, hardness tester and so on

Industry used

Machinery; heavy duty equipment; electronic device; Auto spare parts; optical telecommunication

Packing

Eco-friendly opp bag / EPE Foam /Carton boxes
As customer’s specific requirements

Trial sample time

7-10 days after confirmation

Delivery time

7-15 days after receive the payments

ZheJiang Sanrui Precision Co., Ltd. supplies cast iron and steel components in North China.
We have been in the business of these products since 2007 and export our products to the USA and EU.
We have following methods to produce:
1. Automatic line, model box at 900X900
2.Shell moulding
3.Lost wax casting
4.Machining from Tube, bar
5.Steel sheet cutting and machining
We have special advantage in the following products:
1. Components for agricultural equipment, construction and mining equipment, typical products include: wheel hubs, wheels, counter weight , 3
points for lifting system, etc.
2. Pump body, motor housing and valve body castings.
3. Concrete hose fittings
4. Pulleys, pulleys for glazing line.
Weight of castings we could supply: up to 5MT.
Dimension of castings: up to 2.5 Meter.
Material of castings: gray iron, ductile iron, carbon and alloy steel, investment stainless steel castings, etc .Our machine shop are equipped
with both engine lathe for rough machining and CNC, MCs for finishing to meet the tolerance requirement and at the same time to maintain
the lowest cost.
Physical Test: Hardness, Tensile strength, yield strength, elongation.
Chemical Test: C,Si,Mn,S,P and so on.
Surface treatment: Powder coating, Galvanization, Mirror polishing etc
We have experienced technicians, advanced equipment, modern and efficient management methods, reliable quality, and a policy of regarding
the customer as the heart of service will ensure the continuous and steady development of our company. You can count on our expertise, i
ncluding a staff foundry engineer, to assist in providing the best solution to lower the cost of your final products.
We will, as always, work together with our customers to seek opportunities for developing new market and products, to satisfy our customer
and the society.

Q: Who we are?
A: Professional manufacturer specialized in metal parts which over16 years of rich experience.

Q: What can we do for you?
 A:1) 100% local manufacturer    
    2) Best material selection      
    3) Best lead time and stable production      
    4) Rich experience on export business  
    5) Professional services 6.

Quality control.
Q: Why do you choose us?
A: Responsibility, Efficiency, Loyalty, Win-Win, Punctuality, Cost effectiveness.

Q: When could we cooperate?
A: Whenever you want.

Q: Where are we from?
A: We located at HangZhou,convenient transportation.

Q: How can  customize products?
A: Attach your drawings with details(Suface treatment,material,quantity and special requirements etc).

Q: How long can I get the quaotation?
A: We will give you the quotation within 8 hours(Considering the time difference).

Q: How can I get a sample for testing?
A: We will provide free or charged samples depends on the products.

Q: How long will produce the parts?
A: Normally within 10 working days ,we will arrange the produce schedule depends on the quantity and the delivery.

Q: What’s your payment terms?
A: We accept Paypal for small account, big amount, T/T is preferred.

Q: How about the transportation?
A: Samples by air (if not too heavy),otherwise by sea or air.

Q: What if the products we received are not good?
A: Contact us without hesitation,our special after-sales service will take the responsibilit

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Packaging Machinery, Motorcycle, Mining Equipment, Car
Spiral Line: Right-Handed Rotation
Samples:
US$ 7.9/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

worm gear

What are the advantages and disadvantages of using a worm gear?

A worm gear offers several advantages and disadvantages that should be considered when selecting it for a specific application. Here’s a detailed explanation of the advantages and disadvantages of using a worm gear:

Advantages of using a worm gear:

  • High gear reduction ratio: Worm gears are known for their high gear reduction ratios, which allow for significant speed reduction and torque multiplication. This makes them suitable for applications that require precise motion control and high torque output.
  • Compact design: Worm gears have a compact design, making them space-efficient and suitable for applications where size is a constraint. The worm gear’s compactness allows for easy integration into machinery and equipment with limited space.
  • Self-locking capability: One of the key advantages of a worm gear is its self-locking property. The angle of the worm thread prevents the reverse rotation of the output shaft, eliminating the need for additional braking mechanisms. This self-locking feature is beneficial for maintaining position and preventing backdriving in applications where holding the load in place is important.
  • Quiet operation: Worm gears typically operate with reduced noise levels compared to other gear types. The sliding action between the worm and the worm wheel teeth results in smoother and quieter operation, making them suitable for applications where noise reduction is desired.
  • High shock-load resistance: Worm gears have good shock-load resistance due to the sliding contact between the worm and the worm wheel teeth. This makes them suitable for applications that involve sudden or intermittent loads, such as lifting and hoisting equipment.
  • Easy installation and maintenance: Worm gears are relatively easy to install and maintain. They often come as a compact unit, requiring minimal assembly. Lubrication maintenance is crucial for optimal performance and longevity, but it is typically straightforward and accessible.

Disadvantages of using a worm gear:

  • Lower efficiency: Worm gears tend to have lower mechanical efficiency compared to some other gear types. The sliding action between the worm and the worm wheel teeth generates higher frictional losses, resulting in reduced efficiency. However, efficiency can be improved through careful design, quality manufacturing, and proper lubrication.
  • Limited speed capability: Worm gears are not suitable for high-speed applications due to their sliding contact and the potential for heat generation. High speeds can lead to increased friction, wear, and reduced efficiency. However, they excel in low to moderate speed applications where high torque output is required.
  • Heat generation: The sliding action between the worm and the worm wheel generates friction, which can result in heat generation. In high-load or continuous-duty applications, this heat buildup can affect the efficiency and longevity of the system. Proper lubrication and heat dissipation measures are necessary to mitigate this issue.
  • Less suitable for bidirectional motion: While worm gears offer excellent self-locking capabilities in one direction, they are less efficient and less suitable for bidirectional motion. Reversing the direction of the input or output shaft can lead to increased friction, reduced efficiency, and potential damage to the gear system.
  • Lower accuracy in positioning: Worm gears may have lower accuracy in positioning compared to some other gear types, such as precision gear systems. The sliding contact and inherent backlash in worm gears can introduce some degree of positioning error. However, for many applications, the accuracy provided by worm gears is sufficient.
  • Potential for wear and backlash: Over time, the sliding action in worm gears can lead to wear and the development of backlash, which is the play or clearance between the worm and the worm wheel teeth. Regular inspection, maintenance, and proper lubrication are necessary to minimize wear and reduce backlash.

When considering the use of a worm gear, it’s essential to evaluate the specific requirements of the application and weigh the advantages against the disadvantages. Factors such as torque requirements, speed limitations, positional stability, space constraints, and overall system efficiency should be taken into account to determine if a worm gear is the right choice.

worm gear

How do you calculate the efficiency of a worm gear?

Calculating the efficiency of a worm gear involves analyzing the power losses that occur during its operation. Here’s a detailed explanation of the process:

The efficiency of a worm gear system is defined as the ratio of output power to input power. In other words, it represents the percentage of power that is successfully transmitted from the input (worm) to the output (worm wheel) without significant losses. To calculate the efficiency, the following steps are typically followed:

  1. Measure input power: Measure the input power to the worm gear system. This can be done by using a power meter or by measuring the input torque and rotational speed of the worm shaft. The input power is usually denoted as Pin.
  2. Measure output power: Measure the output power from the worm gear system. This can be done by measuring the output torque and rotational speed of the worm wheel. The output power is usually denoted as Pout.
  3. Calculate power losses: Determine the power losses that occur within the worm gear system. These losses can be classified into various categories, including:
    • Mechanical losses: These losses occur due to friction between the gear teeth, sliding contact, and other mechanical components. They can be estimated based on factors such as gear design, materials, lubrication, and manufacturing quality.
    • Bearing losses: Worm gears typically incorporate bearings to support the shafts and reduce friction. Bearing losses can be estimated based on the bearing type, size, and operating conditions.
    • Lubrication losses: Inadequate lubrication or inefficient lubricant distribution can result in additional losses. Proper lubrication selection and maintenance are essential to minimize these losses.
  4. Calculate efficiency: Once the power losses are determined, the efficiency can be calculated using the following formula:

Efficiency = (Pout / Pin) * 100%

The efficiency is expressed as a percentage, indicating the proportion of input power that is successfully transmitted to the output. A higher efficiency value indicates a more efficient gear system with fewer losses.

It is important to note that the efficiency of a worm gear can vary depending on factors such as gear design, materials, lubrication, operating conditions, and manufacturing quality. Additionally, the efficiency may also change at different operating speeds or torque levels. Therefore, it is advisable to consider these factors and conduct efficiency calculations based on specific gear system parameters and operating conditions.

worm gear

Can you explain the concept of worm and worm wheel in a worm gear?

In a worm gear system, the worm and worm wheel are the two primary components that work together to transmit motion and power. Here’s an explanation of the concept:

Worm:

The worm is a cylindrical shaft with a helical thread wrapped around it. It resembles a screw with a spiral groove. The helical thread is called the worm’s thread or worm thread. The worm is the driving component in the worm gear system.

When the worm rotates, the helical thread engages with the teeth of the worm wheel, causing the worm wheel to rotate. The angle of the helical thread creates a wedging action against the teeth of the worm wheel, resulting in a high gear reduction ratio.

One important characteristic of the worm is its self-locking nature. Due to the angle of the helical thread, the worm can drive the worm wheel, but the reverse is not true. The self-locking feature prevents the worm wheel from backdriving the worm, providing a mechanical brake or holding position in the system.

The worm can be made from various materials such as steel, bronze, or even plastics, depending on the application requirements. It is often mounted on a shaft and supported by bearings for smooth rotation.

Worm Wheel:

The worm wheel, also known as the worm gear, is the driven component in the worm gear system. It is a gear with teeth that mesh with the helical thread of the worm. The teeth on the worm wheel are typically helical and cut to match the angle and pitch of the worm’s thread.

As the worm rotates, its helical thread engages with the teeth of the worm wheel, causing the worm wheel to rotate. The rotation of the worm wheel is in the same direction as the worm’s rotation, but the speed is significantly reduced due to the high gear reduction ratio of the worm gear system.

The worm wheel is usually larger in diameter compared to the worm, allowing for a higher gear reduction ratio. It can be made from materials such as steel, bronze, or cast iron, depending on the application’s torque and durability requirements.

Together, the worm and worm wheel form a compact and efficient gear system that provides high gear reduction and self-locking capabilities. They are commonly used in various applications where precise motion control, high torque, and compactness are required, such as elevators, steering systems, and machine tools.

China Custom Customized Stainless Steel Worm Gear with Great qualityChina Custom Customized Stainless Steel Worm Gear with Great quality
editor by CX 2023-09-23