China Custom Hot Selling Customized Powder CNC Machining Gear for Motor worm gearbox

Product Description

                                       Hot Selling Customized Powder CNC Machining Gear for Motor

           Major Products:
           spur gear; worm gear; bevel gear; planetary gear; gear; metal gear; cycle gear; pinion gear; gear
           manufacturing; helical gear; custom gear; spiral bevel gear; rack and pinion gear; mechanical
           gears; transmission gears; rack gear; spiral gear; work gear; gear reducer; richmond gear;
           hypoid gear; gear wheels; pulleys and gears; motive gear; gear teeth; truck gear; gear system;
           involute gear.

Material

Steel:Carbon steel/ Mild steel/ Cold roll steel/ Hot roll steel
Stainless steel:SS201, SS303, SS304, SS316 etc.
Aluminium:AL5052, AL6061, AL6063,AL7075 etc

Surface Treatment

Zinc plating, Powder, Passivation, Sand blasting, Brushing & ploshing etc.

 

 

 

 

 

Processing Equipment

Large laser cutter

Bending machine

Plasma cutting machine

Punching machine

Wire cutter

CNC machining center

CNC lathe

Automatic lathe machine

Milling machine

Drilling machine

Drawing Format

pdf/.igs./.stp/x_t. etc.

Drawing Format

EXW, FOB, CIF

Packing of Sheet Metal Stamping

 

PE bag+carton box or other custom packaging

Applications

Auto Parts/Motocycle parts/Contruction Parts/Furniture Parts/Electronic Parts

       PRODUCT DESCRIPOTION
       1. CHINAMFG wheel and pinion gears and spiral bevel gears for automobile rear axle, truck, tractor
       front/rear axle and tool.
       2. Raw material: 20CrMni \22CrMo \8620 \SCM420
       Processing: Forging, normalizing, rough, machining, fine finishi, carburizing, tempering,
       annealing, accurate grinding, matching and testing, packing.
       3. The tooth surface is finished by lapping machine, the color will be silver gray
       4. Hardness about surface: HRC58-62, internal: HRC35-40.
       5. We can process gears according to customers drawing and samples.

Inspections:
3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, Dial gaues, 
Thread and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness 
testers, etc.( Detection accuracy to 0.001 millimetre )

 

Mininum of Quantity 100 Piece/Pieces
Unit Weight 0.5kg~300kg
Price FOB HangZhou,China,USD1.5~1.9
Packing Details Paper Box in Wooden Pallet
Delivery Time One month
Payment Terms L/C, T/T
Machining CNC or
Supply Capacity 50 Metric Tons per Month
Standard DIN,ASTM,GOST,B

 
       
Packing:
       1: Shrink film+ bulk loading
       2: Shrink film +Carton box + Pallet/ wooden case
       3: PP + Wooden case
       4: As per customers’ requirements or negotiated
 

        Q1: How can I get cnc spare parts sample?
       1. Sample fee will be free if we have in stock, you just need to pay the shipping cost is OK.
       2. The sample of your own design needs to pay for the mold set up charge. Samples production takes
       5-7 working days after set up charge received & size drawing approval.

        Q2: How to pay for the order?
       There are 4 options to pay the order: Bank Transfer; Western Union; Paypal; Payoneer. Kindly choose
       the most suitable way for you to arrange it.

        Q3: What is the shipping method?
       The samples were sent out by international airway express company like DHL, UPS, FedEx, TNT.
       Usually takes around 5-7 working days (door to door service). We arrange goods shipment via sea
       or air.

        Q4: Can you give me help if my products are very urgent?
       Yes, We can work overtime and add a few machines to produce these products if you need it urgently.

        Q5: I want to keep our design in secret, can we CHINAMFG NDA?
       Sure, we will not display any customers’ design or show to other people, we can CHINAMFG NDA.

 
 You can look through our website to find your interest or email your any questions through
 below approach! We will reply to you within 12 hours.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 4/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

worm gear

Can worm gears be used in precision manufacturing equipment?

Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:

1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).

2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.

3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.

4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.

5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.

6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.

While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.

Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.

worm gear

Can worm gears be used in automotive applications?

Yes, worm gears can be used in certain automotive applications. Here’s a detailed explanation of their use in the automotive industry:

1. Steering Systems: Worm gears are commonly used in automotive steering systems, particularly in older vehicles. They can provide the necessary torque and precision for steering control. The self-locking feature of worm gears is advantageous in steering applications as it helps maintain the desired steering position even when external forces are applied. However, it’s important to note that many modern vehicles have transitioned to other steering mechanisms such as rack and pinion for improved efficiency and performance.

2. Window Regulators: Worm gears can be found in power window regulator systems in some vehicles. They help convert rotational motion into linear motion, allowing for the smooth and controlled movement of windows. Worm gears in window regulators are often paired with a mechanical linkage system to distribute the motion to multiple windows.

3. Convertible Top Mechanisms: In convertible vehicles, worm gears can be utilized in the mechanisms that raise and lower the convertible top. The high torque capabilities of worm gears make them suitable for these applications, as they can effectively handle the load of the top and ensure smooth and reliable operation.

4. Accessory Drives: Worm gears can be employed in accessory drives within the automotive engine compartment. They can be used to transfer power from the engine to various accessories such as water pumps, fuel pumps, and air compressors. However, it’s important to note that other power transmission mechanisms such as belts and pulleys or gear drives are more commonly used in modern automotive accessory drive systems due to their higher efficiency and compact design.

5. Limited-Slip Differentials: Worm gears can be incorporated into limited-slip differentials in some automotive applications. Limited-slip differentials distribute torque between the wheels to improve traction and stability. Worm gears can provide the necessary torque multiplication and torque biasing capabilities required for limited-slip differentials.

While worm gears can be found in these automotive applications, it’s important to consider that other power transmission mechanisms such as spur gears, bevel gears, and belt drives are more commonly used in modern automotive designs. These alternatives often offer higher efficiency, compactness, and better performance characteristics for automotive applications. Additionally, advancements in technology and the pursuit of lightweight and efficient designs have led to the adoption of alternative power transmission systems in many automotive applications.

Overall, while worm gears have a place in certain automotive applications, their use is more limited compared to other power transmission mechanisms commonly employed in the automotive industry.

worm gear

How do you install a worm gear system?

Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:

  1. Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
  2. Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
  3. Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
  4. Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
  5. Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
  6. Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.

It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.

Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.

China Custom Hot Selling Customized Powder CNC Machining Gear for Motor worm gearboxChina Custom Hot Selling Customized Powder CNC Machining Gear for Motor worm gearbox
editor by CX 2023-10-08