china near me Rotary Kiln Half Girth Gear, Ball Mill Half Girth Gear manufacturers

Product Description

Solution Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Equipment
Girth Gears offered find extensive application in diverse industry sectors such as in sponge iron plants, steel & cement industry, mining market, wind mills as nicely as in other business sectors. These are made CZPT in module selection of ten Module to 70 Module and in bare minimum diameters of a hundred mm to 15000 mm. Further, these comprise maximum excess weight of 70 MT one pieces. Listed here the range of hardened & floor CZPT es/gears comprise Worm CZPT es, CZPT cal / Double CZPT cal gears/gearboxes, CZPT cal-Bevel gearboxes, Planetary Gearboxes and other folks.

ZTIC Gear Chopping CZPT s incorporate:
Ø16m CNC Hobbing CZPT
Ø12m Equipment Slicing CZPT (Switzerland)
Ø10m Hobbing CZPT (Germany)
Ø4m CNC CZPT CZPT Hobbing CZPT (Germany)
Ø1.6m Horizontal CHC Hobbing CZPT (Germany)
Ø5m CNC Profile Gear Grinding CZPT (Germany)
Ø2.8m CNC Profile Equipment Grinding CZPT (Germany)
Ø1.25m CNC Profile Gear Grinding CZPT (Germany)
Ø1m CNC Profile Equipment Grinding CZPT (Germany)
Ø0.8m CNC Profile Gear Grinding CZPT (Germany)
Automatic positioner
Module Variety:  ten Module to 70 Module.
Diameter : Min a hundred mm to16000 mm.
Weight : Max 120 MT single piece.
Hardened & Ground Gear Boxes/Gears:
Worm CZPT es
Helical / Double CZPT cal gears/gearboxes
Helical-Bevel gearboxes
Planetary Gearboxes
Hardened & Ground Helical- bevel gears & Spiral-bevels gears/gearboxes.
Rack & Pinions
Scores:
Min 3 hp to  Max 1400 hp
Splash / Forced lubrication type
Send Enquiry
With a lot more than one thousand girth gears sold over the planet CITICIC Gear is a leading provider in the cement and mineral market. And as member of AGMA (American Equipment CZPT rs Affiliation), we do actively just take component in defining the normal for equipment rating calculations and provider elements. 
We provide girth gears in three various types
Fabricated steel
– cast ring
– rolled plate
Forged steel 
Ductile (Nodular) forged iron  
Fabricated gears became much more widespread in the past and are created with solid steel equipment rim components and electro welded body framework. The rings are created from a entire block of high resistance alloy steel. Soon after the rough machining of the ring, we have out hardening and tempering warmth remedy in order to improve the mechanical attribute and for that reason its appropriate efficiency.  
Avantages of fabricated girth gears
The forged material construction excludes the chance of inclusions
Structure defects like fuel holes, micro shrinkage, pin holes, hot tears, sand and slag inclusions are averted
That’s why, restore welding of the human body construction and e.g. grinding of toothed places is not required.
The fabricated production process excludes the need for styles and risers
Rim materials has higher hardness and greater toughness than the material employed for the underlying framework (i.e. net, gussets)
These characteristics will decrease the guide time and fees. Fabricated producing assures a CZPT delivery.
This is specially helpful in an crisis scenario, exactly where the existing equipment rim is suffering from damage   
Features
Exterior teeth 
Optimum diameter: 16000 mm 
Toothed experience width: 1700 mm 
Optimum module: 45 by hob 
Optimum module: sixty five equipment finishing cutter
Interior teeth 
Greatest Diameter: 6500 mm 
Greatest module: twenty five.4 
Toothed experience width: 400 mm
Forging material process 
Forging 
Final rolling 
Furnace cooling 
Handle on production 
Water quenching 
Hardness testing 
Tough machining 
Ultrasonic testing and dimensional inspection 
Closing inspection certification

Applications 
Our girth gears are utilized in the cement and minerals industries: 
Numerous varieties of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other huge equipment ring software
Pinions
ZTIC Gear invested in significant methods and attained a lot of improvements with pinions. The right mixture of material, hardness and ending among pinion and gear is critical for a CZPT lifetime of the mounted gear. We layout and manufacture pinions to match each CZPT ers need to have, no make a difference how exclusive the predicament may possibly be. 

Pinion design
bored
sound on shaft / integral
self aligned
spur, CZPT cal or double CZPT cal
Materialization
forged alloyed steel
through hardened, scenario hardened or quenched and tempered
Spur, CZPT cal or double CZPT cal
carburized
induction
nitrided
Qualities
equipment cutting with hobs
the gear quality is checked by profile tester
tooth flank modification
– profile correction 
– direct correction (straight/barrel)
patterns /ratios according to ISO-DIN-A.G.M.A.
FEM/FEA simulation computer software
Our pinions are used in the cement and minerals industries:
Ball – mills
ROD – mills
Semi CZPT geneous Grind (SAG)
Rotary kilns/coolers/dryers
Positive aspects
One particular Source
First Products CZPT (OEM) CZPT nical Drawings
Gearing technical expertise for kilns and grinding mills
Condition of the art producing services and top quality
Worldwide revenue and provider assistance
Rotary  Kiln Girth Gears
We are major supplier the Kiln Girth Gears for the CZPT plants as outlined underneath.
Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
Cement crops as for each CZPT er prerequisite
Gears for phosphate mines, Alumina plant, kaolin-bentonite
Gear Reducing Capacity:
100mm diameter to 16000mm diameter
10Module to 70Module
The Kiln girth gears are CZPT largely in bi-component, four parts, 8 components or multi segments as per the need and suitability with the software of gear.
 
In the area of grinding mill factors, We supply mill heads,feed inlet,grinding roller,cement kiln riding ring, casting gears, shaft block .Also we source mill shell of welding constructions and fabrications.
 
Quality assurance files
The pursuing reviews are to be submitted to Quality Assurance:
a. Chemistry report
b. Physical report
c. Warmth therapy files
CITIC HMC  Q/HM 973.2-2007
Specification for Metal CZPT s for Grinding Mills
1 five
d. CZPT sonic inspection report (just before and after repairs)
e. CZPT ic particle inspection report (just before and after repairs)
f. Dimensional report
g. Weld restore maps
h. Weld techniques and Treatment qualification report
i. Welder qualification
j. CZPT damaging testing inspector qualification

Item Structural characteristics Processing measure Take a look at content material
Girth Equipment (1)GS42CrMo4Alloy Steel (company proprietary requirements)
HB 220~240
(2)semi-structured, Y-Spoke 
(3)Helical 
(4) sensible sealing and alignment composition of alloy steel (corporate proprietary standards)
(1) outer metal refining (R-H argon and vacuum therapy) 
(2) proprietary chilly mold hanging sand technology to ensure the casting, the enamel dense 
(3) normalizing (proprietary technological innovation) to make sure that the tooth floor hardness 
After
(4)tough hobbing, launch time, repair the joint area, then wonderful roll 
(5) proprietary selfmade hob fine hobbing
(1)castings mechanical homes and chemical composition (interior common) 
(2) roughing after sonic testing 
(3)semi-ending, ending soon after ultrasonic screening and magnetic particle inspection 
(4) tooth floor magnetic particle inspection, hardness test 
(5)tooth tolerance check 
(6) the manufacturing facility assembly load check to examine the precision of the dimensions of equipment

 
The technical requirements of a large CITICIC Gear ring:
one) is pretreated just before normalizing area hardening remedy, the hardness need to HB210 ~ 250 mechanical functionality are the ultimate energy Rb 690MPa, yield stress Rs 490MPa, elongation D5 11%, reduction of area W 25% , influence toughness Ak 30J teeth induction hardened, hardness HRC50 ~ 55 powerful hardened layer depth 3 ~ 5mm.
two) total ultrasonic flaw detection, internal quality should fulfill two needs GB7233-87 regular specifications tooth and fillet magnetic particle inspection, top quality should meet two specifications GB/T9444-88 specifications.
3) Note the casting is not rounded R5 ~ R10.
4) Tooth chamfer at each finishes and 1 45b.5) by two and a 50 percent ring gear tooth width of every ring coupling alongside the edge of a entire ring made with higher strength bolts, merged with the tooth surface need to be at the base center.
2 huge ring gear manufacturing process
two.1 of rough
Steel casting blank is provided by CITIC CZPT CZPT ry Co., Ltd. CZPT Forging plant, run by GB11352-89 common specifies requirements for modeling in accordance to the casting approach, smelting, casting, strike bins, cleaning, dressing castings. For the duration of inspection and acceptance by the drawings and Technical demands for steel blank
Checks, in accordance JB/T6402-ninety two specifications issued soon after acceptance
Down treatment.
two.2 roughing
Crossed by drawing and keep out allowance, alignment, relationship, processing the two inside and exterior the circle, combining encounter milling, drilling and other procedures.
2.3 Exploration injuries
Overall ultrasonic flaw detection, interior high quality ought to fulfill the two requirements of GB7233-87 requirements.
2.4 normalizing pretreatment
Semi-ring pairs normalizing and tempering treatment, supply a great group for subsequent surface hardening press drawings deformation of the 50 % ring gear inspection right after heat treatment.
2.5 Machining
Very first two and a fifty percent ring is manufactured with high power bolts connecting the ring as a entire, the general procedure by drawing a circle CZPT nei Wai enamel and higher and decrease finish, and then drawing and machining milling approach specifications.
two.6 Elimination of processing tension
The total ring annealed to remove stress.
2.7 overall ring floor hardening
IF along the alveolar tooth surface induction hardening, hardness HRC50 ~ fifty five, effective hardened layer depth 3 ~ 5mm.
two.8 Last inspection
1st, the detection frequency quenching, the hardness soon after tempering ring gear cogging meets the specifications of the drawings CZPT ly, to detect regardless of whether the maximum outer diameter bigger measurement D6944 as the deformation 3mm, the mechanical correction required until finally certified Thirdly, tooth and fillet magnetic particle inspection, high quality need to meet up with two requirements GB/T9444-88 regular needs Finally, in accordance to the drawings and specialized requirements for ultimate inspection.

FAQ

 
Q: Why we imagine in HangZhou zhongtai industries co., ltd:
A: 1. More than 30 a long time experience.
     2.We are the major skilled provider of mining machinery, development machinery, devices casting and cast      parts
     3. All items reached ISO9901:2000 high quality management certification and CE, ROHS certificates.
 
Q:Shipping time
A: parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms
A: Acknowledge payment kind: T/T, L/C, CZPT ern union,Funds.
30% deposit when signed contract. Total payment compensated ahead of delivery
 
Q: Quality warranty?
A: assure time: one particular year for main equipment. If one thing wrong we will provide the specialized tips and locate resolution immediately. For individuals sporting areas we ensure large top quality components for CZPT -phrase supply.
 
Q: Right after income support?
A: we can source complex manual for machines managing test and areas routine maintenance if end person demands.
 

Soon after Income Support

ZTIC CZPT Industries is your business associate in the Right after Marketplace.
ZTIC  capable to provide:
one.    CZPT SPARES –  Layout AND CZPT UFACTURING
two.    Huge Quantity Steel AND IRON CASTING FOUNDARIES
3.    Huge Machine Store Abilities
4.    Coaching PROGRAMMES
5.    PREVENTATIVE Servicing Packages
6.    PREVETATIVE Upkeep Companies
7.    Complete Upkeep Programs

 
 
ZTIC’s Subject Service Engineers are trained specifically in the CITIC manufacturer group products but are capable of undertaking the servicing of other CZPT brands.
Our specialists are equipped with the most CZPT d technological diagnostic gear CZPT to problems shoot your equipment to optimise efficiency and minimise down time.
ZTIC also has an substantial capacity in giving all you consumable and electrical/ mechanical spare component demands.
 

 

EP also sells equipment tooth measuring gadgets known as gear gauges! Gear gauges decrease problems, conserving time and funds when pinpointing and buying gears. These pitch templates have nine teams to decide all normal pitch measurements: Diameter Pitch “DP”, Circle Pitch “CP”, External Involute Spline, Metric Modulus “MOD”, Quick Tooth, Good Pitch, Coarse Pitch and Amazing Pitch .
china  near me Rotary Kiln Half Girth Gear, Ball Mill Half Girth Gear manufacturers