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china Cheap Industry Automatic Arc MIG Hydraulic Cylinder Piston Rod Repair Internal Seam Inner Hole Overlay Welding Machine for Carbon Steel manufacturers

Item Description

Sector CZPT matic Arc MIG CZPT ulic Cylinder Piston Rod Mend Inside Seam Interior Hole Overlay Welding CZPT for Carbon Steel 

Youtube link of welding products :
Gas tank round seam automated welding: https://haoyucnc.en.produced-in-china.com 
hydraulic cylinder oil port automatic welding:https://haoyucnc.en.manufactured-in-china.com 
Square pipe flange computerized welding:https://youtu.be/bV0ioU2QwiA 
Automatic longitudinal seam welding machine:https://haoyucnc.en.manufactured-in-china.com 

I.Welding Necessity

To comprehensive the automatic interior gap overlay welding of hydraulic cylinder. Make positive that the form is uniform and has a excellent physical appearance, depth of fusion and width of fusion meet up with the welding prerequisite, straightforward to clamp. CZPT adopts Mag to complete the overlay welding of inner wall seam

II.Tools Function

1.Welding torch moves ahead-backward together with axis and welds workpiece. Workpiece is rotating, the welding placement is horizontal.

2.Workpiece rotation is pushed by CZPT head, finish encounter positioning, rotary welding.

three.Equipment has higher voltage and gradual wire feeding function, which guarantees dependable arc igniting. It also has low welding voltage and minimal existing for filling crater.

4.It adopts push type wire feeding mode to promise the security of wire feeding.

5.Welding torch can be altered CZPT itudinal to match for CZPT welding variety.

six.Making use of PLC to control the whole operation. The rotation velocity of workpiece is altered by A/C inverter, stepless adjustment, to increase the reliability of products.

seven.The welding method and welding specification can be preset, saved and recalled. Via touch male-machine interface, the parameter modification and status switch can be conveniently attained.

8.Welding torch can be adjusted up and down, side to side and angled switch to meet welding requirement.

III.Gear Composition

It consists of the machine body, rotation axis box, fixtures, conductive system, welding torch clamping&adjustment system, cross system, electrical manage technique, welding CZPT  source and pneumatic system 

one. Machine human body

It adopts welded physique. CZPT base is welded by square tube and steel plate. It will pick annealing warmth remedy right after welding. Column and growth, rotation axis box and end encounter positioning system are put in in equipment foundation.  

two. Rotation Axis Box

It consists of AC frequency motor, reducer, fixture and conductive sleeve and other parts. The rotation velocity is altered by managing driver to change motor pace. The workpiece rotation is clamped by chuck. Conductive sleeve adopts adaptable copper sleeve, the connection in between copper sleeve and workpiece is elastic. Conductive oil is poured between copper sleeve and workpiece, anti-abrasion and excellent electrical conductivity

three.Welding Torch Clamping&Adjustment Forward-Backward Mechanism

The welding torch is moved forward-backward, driven by the servo motor,  to understand the switch between planning and welding station. The welding torch adopts push wire type to make certain stable wire feeding. The welding torch can be adjusted up and down, still left and right and angled flip. The fine adjustment of the welding torch adopts motor-driven up and down fine adjustment method and screw adjustment, correct adjustment, high positioning accuracy, and can be tightened soon after adjustment.  

four.Column and CZPT System

It is composed of stand column and moving boom. The rail is installed on the column and is decelerated by the worm and equipment, it is pushed by the screw to shift up and down. Moving increase is guided by rail, the motor is slowed down by worm and gear, than transmitted by rack pinion, to attain the ahead and backward motion of growth. Wire feeder is mounted in the higher conclude of boom, it moves together with growth, to assure the steadiness of wire feeding. 

5.Electrical System

five.1 OMRON CP1E-40 PLC as control main, handle the implementation of the welding software. Steady system, simple structure and easy routine maintenance.  

5.2 Workpiece rotation employing Japan OMRON .75KW AC frequency driver. Employing A/C frequency motor, the motor rotation velocity can be modified via changing the frequency. Stepless adjustment, it can be displayed by CM/MIN. Reduced failure rate, suite for CZPT time use.

five.3 ZheJiang CZPT Lun MT-6070i contact screen as the enter and output interface. Welding length, arc igniting & ending time, welding current, welding voltage and welding speed, oscillating frequency, oscillating scope, oscillating time, torch forward and backward length can be enter via the interface

5.4 The welding torch forward and backward motion is using ZheJiang  TECO 750W AC servo driver to push the servo motor to move forward and backward, it can move at large velocity, also can feed at gradual pace in the course of welding.

five.5 Welding recent, welding voltage and welding speed use D/A manage, they can be preset. 80 sets welding parameters can be saved and recalled separately.

5.6 Integrated management panel box. Control button, touch monitor, welding specification are in a concentrated panel, easy to work.

6.Welding Power Source Japan OTC CPCP-five hundred

 IV.Configuration

No.

Name

Quantity

1

Machine human body and protecting unit

one established

two

Rotation axis driver mechanism

one established

three

Welding torch cross CZPT mechanism:Motor-driven feed, wire rail is ZheJiang  Hiwin

one established

four

Central assistance mechanism

two established

5

Electric powered manage system:PLC OMRON CP-1H 40CR,Inverter is Omron .75KW touch monitor is ZheJiang Vinylon 6070I

 

        1 established

6

Welding CZPT supply assembly:500A, CPDP-five hundred

 

       1 set

seven

Welding torch cooling system

 

      1 established

 

 

III.Revenue Term              

  • Payment term: 30% T/T CZPT together with the purchase get, equilibrium should be cleared just before shipping and delivery
  • Shipping time: 45 days on receipt of payment in CZPT
  • Promise: twelve months for the total machine

IV. Business introduction :

HangZhou CZPT CZPT mation method Co., Ltd (one more name is HangZhou CZPT CNC CZPT ry Co., Ltd) is a high-tech personal organization situated in HangZhou City ,ZheJiang province. We have been a professional manufacturer in the subject of welding automation above seventeen several years.
Our merchandise mainly consist of computerized welding equipment, robotic welding station, automated pipe cutting device, automated material dealing with equipment, automatic assembling equipment,these machines are widely utilized in the areas of automobile,design machinery, railway vehicle, electrical CZPT , shipbuilding, force container, petrochemical, house appliances and military sector, and many others.
We proven a long-expression cooperative relationship with a lot more than 60 nations and areas, these kinds of as Canada,Italy,Australia,United States,India,south CZPT ica.Our welding devices are regarded by CZPT ers with top quality and superb support.the firm have acquired CE and ISO certification .
With strong R&D staffs and Strict QC&QA group,so can design and style and generate as CZPT ers’ requirements.Our product sales group supply best assistance from Pre-sale and following-sale, in-sale.Technology Advancement and excellent merchandise are the eternal pursuit of the company.
Welcome to Go to us at any time!

V.Provider assist :
We have always been committed with the support notion of CZPT er-centric, offer Set up, adjustment, education and upkeep in pre-revenue and soon after-revenue service.
1. Pre-product sales Service                                            
Just before signing agreement, CZPT ers can get production prepare, technical expert and tools recommendation and and so forth.
two. Training service                                                 
Clients can get free technological instruction in CZPT manufacturing facility. Mostly coaching are Education for equipment,Fundamental everyday cleansing and maintenance for the device,Remedies for widespread hardware issues
3. Tools Maintenance                                     
One year free of charge upkeep, lifelong caring,Totally free technological expert,Client services responding in 2 hours
4.Pre-shipment inspection program:
four.1 According to the CZPT er’s delivery specifics, we will verify the merchandise dimension, weight, spare components, protecting film and other details 1 by one for every single bill of items. If there are any uncertain products ahead of supply, high quality inspectors will open up the package deal in time and examine the products through professional testing equipment to guarantee the accuracy of shipping.
4.2.The outer packaging of each and every items will also be checked, such as no matter whether the packing is destroyed, no matter whether the wood pallet is fumigated, whether the exported goods are packed with metal strips,and so forth. To ensure that the products are not ruined for the duration of loading and unloading.
Transportation methods : To central Asia, we use railway transport. To other nations around the world, we pick sea transportation. But all the goods loaded on the containers.
five .Afer sale provider technique
five.1 Right after CZPT CZPT er obtaining obtained products, if there are troubles triggered by the transportation of supplies, we would allow the CZPT er consider images just before unloading, give feedback to the freight forwarder, and make insurance policy payment.
five.2. Right after CZPT ers obtained the products, if there some high quality issues ,manufacturing issues. If it is confirmed that there are in fact good quality problems.Our QA and QC professionals and pertinent liable department will give the reasonable payment content material based on the enterprise contract . 
five.3 Our CZPT nology help crew will supply on-line training or website coaching (engineers go to CZPT ers ‘factory website ) as CZPT ers want
6. CZPT is ok 
7.Guarantee :uausally is a single 12 months ,also can be 2~5years as CZPT ers need

VI.FAQ
Concern one :How to CZPT ized a computerized welding device for your workpiece ?
Response: Please notify us below details ,then we can style for your workpiece:
1.1  the material of your workpiece
1.2 ,the duration ,width,thickness of your workpiece or send the drawing of workpiece ,if there are different dimensions workpiece ,explain to us the range (Min and max )
1.3 it is much better to give us the Workpiece genuine image .
Question 2: What is the main factors of automated welding machine ?
Response : based on different CZPT matic welding machine,there are primarily including PLC ,CNC control program,inverter ,servo motor with driver ,welding CZPT resource,.welding torch ,robotic .pneumatic handle technique.
Issue three:Is feasible to layout Multi-station with far more welding torch ?
Response :indeed ,it is okay we can style 1 torch or two torch or more welding torch function station to enhance
Query 4: What is the brand of the core components in the computerized welding equipment
Solution :All main factors are CZPT CZPT brand or intercontinental manufacturer ,these kinds of as :Welding CZPT supply ,we usually use OTC and CZPT brand.if you need to have Lincoln welding CZPT resource or Miller Lincoln welding CZPT source is okay ,we also can use it on CZPT welding machine .
For PLC : We normally use Omron and CZPT PLC, CZPT ers can specify the model
For robotic :We typically use OTC ,YASUKAWA ,ABB or kuka ,or CZPT ers can specify the manufacturer.
Question 5:How several types of CZPT Welding machine ?
Reply:
Dependent on welding CZPT supply : there are computerized TIG welding equipment ,automated MIG welding device ,computerized submerged arc welding device(computerized SAW machine)
Dependent on software : there are CZPT cell parts welding device,Computerized scaffordding welding machiine ,pipe to flange CZPT matic welding machine ,Tank CZPT matic welding equipment,Hydraulic cylinder piston rod CZPT matic welding equipment,wheels CZPT matic welding device and so on .
Based on welding seam kind : circular/girth seam welding equipment ,longitudinal /straight seam welding device ,Sq. seam welding machine.irregular seam welding equipment
Question 6: Is it attainable to lengthen Warranty time ?
 Answer: Sure,our warranty time generally is 1 year for free of charge ,but can be extended as required ,the price is a tiny high-priced .no subject how CZPT the warranty time ,our Following-sale service is lifelong .

VII.CE Certificate

IX. Package 
1.Normally we will use fumigation plywood scenario for packaging for some large machine, we can use metal pallet and plastic filme cover.All machines are paint with anti rust paint or oil just before leaving factory.
2.Package deal can be as CZPT ers’ need

 

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china  Cheap Industry Automatic Arc MIG Hydraulic Cylinder Piston Rod Repair Internal Seam Inner Hole Overlay Welding Machine for Carbon Steel manufacturers